Sunday, March 16, 2014

Leather flask, essentially done.

I made a thing!

Okay, so I need to get some rope and tie it on there, and I need to whittle down a stopper, but whatever. I made a bottel!

Like I said I was going to, I threw some thread up by the mouth of the bottel just to make sure it wouldn't gap apart. Nothing fancy there, and nothing weird happened.













Then I melted the cheese wax and poured it out of the wax pot, so I could melt beeswax. I ended up using two pounds of it, which seemed to be just the right amount to fill up the bottel and let it soak into the leather. Then I poured it back out, rattled a stick around in there to make sure there weren't any clumps of wax and sand, and did it again.










That's what I ended up with! The wings have no wax on them, and that's okay - I opted away from the full immersion method mostly due to available pot size as well as economy of beeswax. There's some clumping and blobbing of wax on the bottom of the bottel, but not unduly so.

Also, it seems like there's an uneven amount of wax on the sides. Like, on the surface that's not soaked in. Maybe this week I'll warm it slightly in the oven and wipe the sides down to remove it. Would that help? I think it might, but I'm not sure.

Right now though, I'm gonna let it sit, try and find some rope for it, and either repurpose a wine cork or get a dowel and shave it down, but I'm pretty much done!

Also, now I have a pot full of beeswax I can melt and make another one with, so I've got that going for me, which is nice.

Sunday, March 9, 2014

Leather flask, part three!

Despite the terrible loss of an hour of sleep, I decided to take some time before I had to run out of the house today for guitar practice to get the next major step of the flask done - pounding sand.

In short, I needed to soak the leather and then force as much sand into it as possible to get it stretched into a bottle shape. Soaking it was easy. Happily, it took exactly as long as it took me to go grab a shower. Coincidence? Surely not! (Note the kind assistance of Darcy, our local helpful housecat.)

After that was done, the real work started. This took the following tools:

  • A bag of sand.
  • A funnel and scoop.
  • A wooden spoon.
  • A dowel.
  • A hammer.
Eventually, I settled on a kind of system to maximize the amount of sand I could force into the flask, while minimizing what was scattered around the counter. I recommend starting by blowing a puff of air into the bottle to force the leather apart and give the sand somewhere to go. Then insert the funnel and pour in the sand. When it backs up, start using the handle of the wooden spoon to force more through the funnel.

That will eventually not work out anymore; start using the spoon inside the flask itself. Force it down, remove the spoon, repeat. Add sand as necessary. When it starts to fill up, use the dowel and the hammer. Don't be gentle here - I found that the leather was super resilient, stretched a great deal, and pounding as much sand in as I could was really entertaining. Seriously, you will use more sand than you think will fit. 

So that's all done. Now I'm just letting it dry, which will take forever. Once the leather's dry, I'll probably whip a little extra thread from that top stitch up on each side of the neck, to keep it from gapping more, but that's not a big deal. Then I need to get some beeswax. The plan now is to melt the beeswax, pour it inside, let it soak in, pour it out, repeat a bit, and to call it a day! I'm excited.